When I was first setting up my empennage, I went over to my shop partners band saw and cut a stiffner down a little.  It was aluminum, and not very thick, but still too a great deal of time to cut.  Since I had never used a band saw before on aluminum, I did not think much about it.  Later I was talking to my hanger partner and told him I had used the band saw, he said “That blade needs replacing.  It is a scroll blade and not very sharp.”  So, I went out and got a new blade (the right size, and type) and MAN! what a difference it made! Clean, smooth and FAST cuts are now the standard.

So, just a reminder:

• Start your project with new, sharp blades in all cutting equipment.
• Buy NEW drill bits (stay away from eBay). They are not expensive and it will make a BIG difference as you start your new project.
• Get GOOD tin snips. Pay the extra few bucks.
• NEVER try to cut hardened steel with your band saw.  You’ll kiss the blade good-bye.
• Never be holding your cat when you turn on your shop vacuum.

Vertical Stabilizer